Complete Fall Protection System Guide: Harnesses, Fall Arrest Devices, Anchor Points & Connectors

Worker wearing a harness connected to a fall arrest device secured to an anchor point

Choosing the right harness, fall arrest device, anchor points, and connectors, and combining them properly, is key to a safe fall protection system. This guide explains component selection and system integration for safe working at heights.


1. Why a Complete Fall Protection System is Essential

High-altitude work carries significant risks, and accidents often occur due to incompatible or improperly assembled equipment. A fall protection system forms a safety loop, connecting the worker securely to a reliable anchor point.


2. Harness Selection and Compatibility

Types of Harnesses

  • Full-body harnesses: Offer maximum support and distribute fall forces across the body.

  • Half-body harnesses: Suitable for lighter tasks but provide limited fall force distribution.

Key Considerations

  • Comfort and adjustability for long shifts

  • Weight capacity and fall force rating

  • Compatibility with connectors and fall arrest devices


3. Fall Arrest Device Selection

Purpose

A fall arrest device stops a fall quickly, minimizing the impact force on the worker.

Types

  • Self-locking devices: Automatically lock when a fall occurs.

  • Pulley-style devices: Ideal for vertical movement and rope systems.

Key Considerations

  • Ensure device load rating matches harness and connectors

  • Check for compliance with international safety standards


4. Anchor Points: Installation and Load Requirements

Importance

Anchor points are the foundation of any fall protection system. Proper placement and sufficient load capacity are critical.

Recommendations

  • Load rating should generally meet or exceed 15 kN

  • Choose suitable materials: steel structures, concrete anchors, or portable anchors

  • Verify installation location ensures safe fall paths


5. Connectors: Choosing and Using the Right Accessories

Common Connectors

  • Carabiners

  • D-rings

  • Pulleys

  • Quick links

Key Considerations

  • Material and strength: steel vs. aluminum

  • Load rating certification

  • Compatibility with harnesses and fall arrest devices to avoid failure


6. Fall Protection System Examples

Example 1: Construction Work at Heights

  • Full-body harness + self-locking fall arrest device + fixed steel anchor point + carabiner

Example 2: Wind Turbine Maintenance

  • Full-body harness + pulley-style fall arrest device + portable anchor point + high-strength connector

Tip: Ensure every system forms a complete closed loop; any weak link can compromise safety.


7. Summary and Safety Tips

  • A complete fall protection system is the cornerstone of high-altitude work safety.

  • Proper selection, system compatibility, and regular inspection = safer work at heights.

  • Always consult safety professionals to customize a system for your specific needs.

Contact Gonow Safety for professional guidance on selecting and assembling your fall protection system.

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